Off the Kuff Rotating Header Image

KMCO

How many explosions is too many explosions?

Unfortunately, we’re on track to find out.

It’s a scene that’s all too familiar to Houston residents.

Explosions, flames reaching into the sky, plumes of black smoke, calls to shelter in place, evacuations, injuries and deaths.

The explosion early Friday morning at a manufacturing plant was the latest deadly reminder of the potential danger posed by hazardous material facilities in the Houston area.

In 2019, there were at least five major chemical incidents in Southeast Texas.

[…]

The Houston area is home to more than 2,500 chemical facilities. A 2015 Houston Chronicle investigation found there was a major chemical incident in the greater Houston area every six weeks. The investigation found many facilities posed serious threats to the public but were unknown to most neighbors and largely unpoliced by government at all levels.

In November, the Trump administration rolled back a number of chemical safety regulations created in response to the 2013 West Fertilizer explosion that killed 15 and injured more than 200. A coalition of environmental groups sued to stop the rollback.

With those regulations off the books, companies will not have to complete third-party audits or a root-cause analysis after an incident. Companies also will not have to provide the public access to information about what type of chemicals are stored in these facilities either.

While the federal government weakened regulations, Harris County has taken a more aggressive stand with the petrochemical industry in recent months.  The county brought civil lawsuits and criminal charges to multiple chemical companies after incidents in 2019. This has led to a race to the courts as the state and the county fight over taking the lead in penalizing polluters.

I was awake and getting dressed when that explosion happened. It was loud enough that I thought it was something that happened in my house, and I’m a long way from the 4500 block of Gessner. All things considered, we’re damn lucky there weren’t more casualties.

The story goes on to list the other recent disasters, a rogues’ gallery that includes the likes of Intercontinental Terminal Company, KMCO, and the Exxon Mobil plant in Baytown. You can now add Watson Grinding & Manufacturing to that list. It’s just a matter of time before that list grows again.

And look, we all know the stakes of the 2020 election, but this list and the two parties’ responses to it are the stakes of every election. The Republicans roll back regulations that are in place to prevent and mitigate disasters, to hold the negligent companies responsible, and to inform the public of dangers in their midst. The Democrats support and enforce such regulations, and seek to make sure the people know about what’s out there. We know what we’re fighting for this year. Put “fewer giant explosions caused by under-regulated and uninspected facilities that contain all kinds of dangerous materials” high on the list of things we should be fighting for in 2022 and beyond.

Who sues first?

It matters whether Harris County or the state of Texas is first to the courthouse against an industrial polluter.

As chemical plant explosions and fires have disrupted lives and raised air-quality concerns in the Houston area this year, the state and its most populous county have been jockeying to take the lead in penalizing polluters.

The state’s more active role has aroused suspicions among some local officials and environmentalists, who believe state leaders with a record of pro-business actions may be trying to take control to soften the blow of any court rulings against major corporations.

“It’s obvious there’s been an attempt to limit Harris County legal office from pursuing these cases,” said Neil Carman, a former air inspector with the Texas Commission on Environmental Quality who now works with the Sierra Club’s Lone Star chapter.

The legal maneuvering reflects growing public concern about environmental disasters in the Houston area and the ongoing tug of war between the Republican-led state government and officials in major metro areas over the setting of policy.

Who sues first dictates not only where the case will be heard, but also where the money will go if there are civil penalties. If Harris County leads with the state being a party to its lawsuit, the money is split between both parties. But if the state sues without the local government’s involvement, it goes back to the state’s general revenue

County officials say they have to sue to have a role in the process and to make sure companies are held accountable for the damage they cause. State lawmakers say that such suits are redundant and that there needs to be a statewide approach; the Legislature has passed bills restricting local governments in such cases.

“It’s not efficient, and it’s not a good way to function,” said Rock Owens, special assistant Harris County attorney for environmental matters. “If you have an emergency that requires immediate attention, that’s a reason to move quickly. But I just have to move quickly to make sure Harris County keeps a seat at the table, and that’s an unnecessary use of resources.”

In the end, he added, “everybody loses.”

See here and here for some background. There’s no question that the state is doing this to block Harris County from taking stronger action against the big offenders. The track record could not be more clear. Harris County has done pretty well regardless, and if you listened to my interviews with the County Attorney candidates you should feel confident that that will continue, at least until such time as the Lege clips the county’s wings further. We all know what we need to do to keep that from happening.

Commissioners Court gets more aggressive on environmental enforcement

Good.

Commissioners Court on Tuesday voted to hire 61 employees across three departments in a bid to significantly boost Harris County’s ability to respond to environmental emergencies after finding numerous shortcomings in its efforts to manage three chemical fires near the Houston Ship Channel this spring.

The $11.6 million investment will go toward purchasing new equipment and add employees to the fire marshal’s office, pollution control and public health departments. It is the most aggressive effort yet by the new Democrat-controlled court, which took office in January, to grow the emergency response infrastructure in the county, home to the heart of the nation’s petrochemical industry.

A Houston Chronicle investigation found that the staffing levels of the three departments have for decades failed to keep pace with the growth of commercial activity along the Houston Ship Channel. Previous Commissioners Courts had not acted with the same sense of urgency after chemical incidents; the county never replaced the Pollution Control employees laid off during the Great Recession. Instead, court members prided themselves on finishing fiscal years with a large fund balance.

“All these resources we’re bringing to the table, after a careful analysis … will help us be in a much better position in the future,” said Commissioner Adrian Garcia, whose Precinct 2 included the sites of each of the chemical fires in March and April.

Harris County Judge Lina Hidalgo hailed the budget increases as the most significant investment in environmental protection the county has made in 30 years. Hidalgo said she was pleased the new monitors, for example, will allow the county to test air quality on a regular basis, in addition to during emergencies.

A report on the blaze at Intercontinental Terminals Co. released on July 29 concluded the county needed more equipment and manpower to monitor pollution and keep the public informed about safety risks. The 133-page “gap analysis” made a total of 49 recommendations.

Two days later, a fire at an Exxon plant in Baytown injured 37 workers.

[…]

Court members unanimously approved the budget increases for Pollution Control and the fire marshal’s office. Precinct 3 Commissioner Steve Radack was the lone opponent to increasing the size of the health department.

See here and here for the background. I’m glad most of the votes were unanimous – I mean, I don’t even know what the counter arguments are for this – but it’s still the leadership of the new Court that made this possible. Going forward let’s be more proactive so there will (one hopes) be less to have to react to.

Study shows a lot of gaps in Harris County’s ability to respond to chemical fires

This quantifies what was painfully apparent in recent months.

Judge Lina Hidalgo

More monitoring and manpower is needed for Harris County to better respond to chemical fires like the three that struck the region earlier this year, worrying residents and shutting the Houston Ship Channel, according to a study evaluating the county’s response to the fires.

The most critical response gap identified involved staffing in the Harris County Fire Marshal’s Office, where another 16 hazardous materials technicians — at a cost of $1.6 million annually — are needed to bring the team up to compliance with national standards. Other recommendations include real-time monitoring of air, soil and water conditions, along with the training and resources necessary to share that information among the various departments — and the public — during a potential catastrophe.

”This is an example of us recognizing the county is not where it needs to be,” Harris County Judge Lina Hidalgo said Monday, noting the need for better information sharing with the public.

[…]

In all, the report by PENTA Consortium, a private consultant hired by the county, lists 49 recommendations for the commissioners’ court to consider, broken down by issues that need immediate attention and those that should be reviewed longer term.

Some of the recommendations involve little or no additional funding, such as pushing for local authorities to have more active participation within a unified command after an incident; appointing a senior advisor for emergency management for the county judge’s office; and tasking departments to take comprehensive looks at their internal decision-making authorities and processes.

Others require a heftier investment.

Elena Craft, with the Environmental Defense Fund, said she was encouraged by some of the recommendations.

“I think initially some of the gaps seemed like no-brainers,” she said, adding that “having a comprehensive assessment of where those gaps are and a time frame, essentially a road map, of how to fill these gaps was obviously needed.”

The 133-page report is referred to as “gap analysis” because it is aimed at allowing an outside consultant to find areas of improvement or failures in current policies. In addition to staffing shortages, lack of coordination among the local emergency responders also hampered the response to the fires, which sent plumes of black smoke into the region, the study found.

We’ve talked about Harris County’s non-hurricane disaster preparedness before, and I’m glad to see the county is returning to the subject. Hurricane preparedness is vital, of course, but I think we can all agree that chemical fires happen a lot more often. All of the things they are talking about in this story are necessary, and we’ll be much better off when we have a firmer handle on them.

Another view of pollution enforcement

The state has its role, but it’s not all on them.

Almost two months before a massive chemical fire erupted in Deer Park, sending a dark plume of smoke over much of Harris County, Precinct 2 Commissioner Adrian Garcia asked the head of the county’s Pollution Control Services Department what additional resources he needed.

County officials were nearing the end of a third day of annual budget hearings and Garcia was concerned the department lacked the manpower and equipment to properly monitor air quality in his eastern precinct, let alone the entire county.

So, he asked Director Bob Allen for a wish list.

“Nobody’s ever asked me that before,” Allen replied at the Jan. 11 hearing in the Commissioners Court chambers. He said the department could use additional air monitors — especially mobile ones — and noted Pollution Control had fewer employees than in the 1990s.

Garcia last week said he was struck by Allen’s “deer-in-the-headlights look.” He wondered why previous Commissioners Courts had not pressed Allen for more details, and why he appeared unprepared to outline an ambitious vision for Pollution Control.

In the end, the court in February approved a 28 percent budget increase for the small department, giving Allen an additional $1.2 million. The department inspects facilities and enforces state and local air, water, solid waste and storm water regulations.

The investment made little difference four weeks later when a storage tank farm at Intercontinental Terminals Co. ignited on March 17, burned for more than 60 hours and sent Harris County emergency responders scrambling to monitor pollution and keep the public informed of dangers.

The ITC fire, followed by a fatal explosion and blaze at the KMCO plant in Crosby two weeks later, tested the capabilities of several county departments and spurred the longest activation of the emergency operations center since Hurricane Harvey.

County leaders said Pollution Control, however, was uniquely unprepared for the fires. Department staff were unable to quickly test air quality and report results to the public, forcing the county to hire outside consultants and design a website from scratch. Garcia said he lost faith in Allen’s leadership.

Unlike the city of Houston and federal Environmental Protection Agency, Harris County had no mobile air monitoring vehicle especially useful in emergencies. Five of the county’s 12 ozone monitors were broken, and Pollution Control’s fast-response team consisted of four members.

“We do not have the staff to sustain a response to the scale of ITC,” said Craig Hill, field manager for Pollution Control. He estimated the conflagration — which required the assistance of Louisiana firefighters to extinguish — was the largest the department had ever encountered.

The ITC fire was the first major emergency for Harris County Judge Lina Hidalgo, who said the incident exposed significant gaps in the county’s capabilities. Hidalgo said residents shared concerns about daily air pollution, let alone from chemical fires, at a February town hall in Pasadena. She said county government in the past has taken a too-lax approach to potential disasters at industrial sites along the Houston Ship Channel.

“We’re not just going to hope that this doesn’t happen again,” she said. “We’re going to do a thorough analysis and share the results, and do that quickly.”

There’s a lot more, so go read the rest. Here’s that website that the county got set up to track air quality results, in case you’re curious. It’s amazing, and in many ways quite telling, that none of this capability had existed before. We’re pretty good on disaster preparedness when the disaster is a weather event, which we can usually see coming. The man-made kind of disaster, which let’s be honest should be at least as predictable given what we do in this county and the lax enforcement around it, we’re caught flat-footed. I for one am very glad to see that’s no longer the case.

Prosecuting polluters

It really shouldn’t have to come to this, but here we are.

Kim Ogg

The Harris County District Attorney’s office is calling for a tripling of the number of prosecutors dedicated to environmental crimes in the wake of a series of chemical plant fires that has raised public health concerns.

In a letter Thursday to the county judge and commissioners court, Vivian King, the chief of staff of the district attorney’s office, requested $850,000 to fund eight new positions: four prosecutors two investigators and two paralegals. The county currently has two prosecutors and one administrative assistant devoted to environmental crimes. The request is scheduled to come before the commissioners court on Tuesday.

On March 17, an Intercontinental Terminals Co. tank farm in Deer Park caught fire and burned for several days, closing the Houston Ship Channel and drawing national attention. No injuries were reported. A couple of weeks later, one person was killed and two others were critically injured when the KMCO chemical plant in Crosby caught fire. A fire also broke out at Exxon Mobil’s Baytown refinery in mid-March but was contained hours later. The investigations are ongoing.

“With Arkema and ITC and all of the alleged criminal acts intentionally polluting our waters supply with cancer agents, we don’t have the staff to investigate and work on these cases,” King said during an interview.

The DA’s environmental crimes division handles 400 to 500 cases a year, the bulk of which are related to illegal dumping and water pollution perpetrated by smaller companies or individuals — not the big corporations, King said.

[…]

Traditionally the county has not criminally prosecuted the large petrochemical industry, King said.

She stressed that the DA’s office welcomes an industry that’s a major source of employment and an important contributor to the area’s economy.

“However,” she added, “as public servants we get a lot of complaints about the very few companies that commit criminal acts by intentionally not following laws and regulations governing hazardous waste and chemical emissions and putting cancer agents in our water supply and the air we breath.”

And they currently don’t have the staff to handle it all, even less so to take on the big cases. A private attorney is working pro bono on a case involving Arkema.

Let’s be clear, it would be best if most of this work were done by the TCEQ. If they were an agency that took their mandate seriously – and, let’s be clear again, if the mandate they were given by the state were more serious – they would be in position to reduce the risk of catastrophes like these. Better enforcement up front is always the better way to go. In the absence of that, and with constraints on civil action, what other option is there for the most egregious offenders? If and when the state does its job, entities like the Harris County DA will be able to back off. This request was part of the larger ask for more prosecutors that was rejected in February. It was unanimously approved by Commissioners Court yesterday, so that’s good. I suspect there will be no shortage of work for this team.

Using floodplain rules to force environmental safety compliance

A county’s gotta do what a county’s gotta do.

Harris County officials are using flood control regulations passed after Hurricane Harvey to delay the reopening of two chemical companies where fires erupted in recent weeks, killing one worker and sending large plumes of black smoke into the Houston area.

The Harris County Attorney’s office cited the post-Harvey rules on floodplain construction and stormwater drainage in its civil lawsuits against KMCO and Intercontinental Terminals Co., where cleanup is still ongoing after the fires.

“We don’t shy away from going after the biggest, baddest companies out there,” said Harris County Attorney Vince Ryan. “It sends a message to everyone.”

The county is digging through maps and available data to determine if both companies are in a floodplain. The new regulations put chemical facilities that are in a 500-year floodplain under tighter scrutiny.

The drainage rules restrict discharges of hazardous materials into the county’s stormwater system. If a company is found to have discharged hazardous materials, it can be cited by the county. Larger releases could lead to additional legal action.

The floodplain rules apply to more than facilities with fires and toxic releases and can force companies to meet new requirements when seeking to expand or change an existing facility, said Rock Owens, managing attorney for the Harris County Attorney’s environmental section.

The story doesn’t go into detail about what compliance issues there are and how long they may take to resolve. You may be thinking “why doesn’t the county file a lawsuit against these companies to force them to fix their problems?” The answer is that this used to be how things went, but your Texas legislature has taken steps to shackle counties and their enforcement efforts.

But in 2015, the state Legislature started taking away authority from the local governments. Lawmakers approved a bill capping the amount of money a local government could receive from civil penalties sought in environmental cases.

In 2017, another bill passed forcing local authorities to ask permission from the Texas attorney general before seeking penalties. If the attorney general’s office does not file its own suit in 90 days, the local government can go forward with a civil suit.

Lawmakers are currently considering two bills that would restrict local governments even more.

House Bill 3981, filed by state Rep. Jeff Leach, R-Plano, would give the attorney general the authority to settle lawsuits started by the county, without the approval of the county.

House bill 2826, filed by state Rep. Greg Bonnen, R-Friendswood and three others, would let the attorney general prohibit the county from hiring outside attorneys on cases.

“The concern isn’t that the local governments are intentionally causing any problems with these suits, just that a more efficient state-led effort may at times be more desirable,” said Justin Till, Bonnen’s chief of staff.

More desirable for the polluters, that’s for sure. Let’s be very clear, the main reason why bills like these get passed are specifically to muzzle Harris County’s enforcement efforts. (The city of Houston’s efforts were killed by the Supreme Court.) It’s a pollution-friendly Republican Legislature taking care of bad actors, aided and abetted by the business lobby. You know what I’m going to say next: Nothing will change until we change who we elect.

Explode, rinse, repeat

Here we go again.

A massive explosion at a chemical plant in northeast Harris County on Tuesday killed one person and sent two others to the hospital in critical condition, sparking a blaze that sent yet another plume of dark smoke into the sky and forcing residents to temporarily shelter in place.

The fire, ignited by a flammable gas called isobutylene at the KMCO chemical processing plant in Crosby, marked the third time in 17 days that a smoggy cloud of smoke emanated from a Houston-area chemical facility.

It is the first chemical fatality at a Houston-area plant since 2016, when a worker died in an incident at PeroxyChem in Pasadena. In 2014, four workers died at a DuPont plant in La Porte.

Responders extinguished the KMCO fire late Tuesday afternoon, while on-scene investigators with the Harris County Fire Marshal’s Office began conducting interviews to determine where the fire started and what caused the gas to ignite.

“There’s a lot of hot metal in there,” said Rachel Moreno, a fire marshal spokeswoman. “Until it’s safe for our guys to go in, they’ll continue doing interviews of everybody that was at work.”

The response will stretch Harris County’s resources, Moreno said, as the fire marshal’s office begins its second major investigation in less than three weeks. The site of an even larger conflagration at Intercontinental Terminals Co. in Deer Park less than 15 miles away on March 17 remains too unsafe for investigators to visit.

[…]

KMCO, a subsidiary of an Austin private investment firm, produces coolant and brake fluid products for the automotive industry, as well as chemicals for the oil field industry. Its facility, which has a history of environmental and workplace safety issues, sits about 13 miles away from the ITC plant, where Harris County officials continued to detect carcinogenic benzene this week.

The KMCO plant is less than three miles from the Arkema facility where a series of explosions spewed chemicals and sickened residents after Hurricane Harvey in 2017.

Let’s talk about that history, shall we?

“As long as I’ve been doing environmental work for Harris County, I’ve been involved in case with this company, either with the previous owner or the current owner,” said Rock Owens, managing attorney for the Harris County Attorney’s environmental section. “And I’ve been doing this for close to 30 years. This company has been around forever causing trouble.”

[…]

On Christmas Eve 2010, a runaway reaction sent three employees at the plant to the hospital. Workers there couldn’t lower the pressure in a reactor and, as they tried to fix a clogged line, they accidentally mixed a caustic solution with maleic anhydride, a normally stable chemical. The result was an explosion and fire. An explosion in 2011 sent two more workers to a hospital.

[…]

Since 2009, KMCO has paid out more than $4 million in fines or criminal penalties to local and federal regulators.

In 2017, the company pleaded guilty to criminal violations of the Clean Air Act filed by the Environmental Protection Agency and was ordered to pay $3.5 million. The violations were in connection to an explosion at its Port Arthur facility and air emissions at the Crosby plant.

The Occupational Safety and Health Administration has issued dozens of violations to KMCO since 2010 and fined the company about $250,000.

The facility is currently not compliant with the federal Clean Water Act. KMCO was in violation of the act for seven of the last 12 quarters, records show. It violated the Clean Air Act three times in the last 12 quarters. EPA data shows the facility also violated the Resource Conservation and Recovery Act in February 2018. That law regulates how facilities handle hazardous and non-hazardous solid waste.

[…]

Harris County first sued KMCO in 1987. The company was ordered to pay $49,750 for violations of the Texas Water Code.

The county sued the KMCO plant in 2008 for spills and fumes that gave neighbors headaches. The lawsuit ended in 2009 with a permanent injunction requiring KMCO to pay $100,000 in civil penalties and to give investigators easy access to the facility and prompt notification of releases.

The county sued again in 2013; that case is still ongoing. Owens said the county attorney’s office is still deciding whether to add Tuesday’s incident to the existing case or bring a separate case against the company.

“While there’s been actions before, it hasn’t been sufficient,” said Luke Metzger, executive director of Environment Texas, an environmental advocacy group. “We should, in the 21st century, be able to prevent these kinds of things from happening.”

A Houston Chronicle report from 2016 found that there’s a major chemical incident every six weeks in the greater Houston area.

You’d really like to think that we could prevent this kind of thing from happening, wouldn’t you?

Sunday, this editorial board demanded that state officials hold polluters accountable — and not just after a disaster.

We didn’t expect to be repeating ourselves so soon.

But this is what happens in a state where environmental regulators are toothless tigers. Where the TCEQ trusts polluters to police themselves — in part out of necessity, since lawmakers don’t adequately fund the agency. Where violators avoid sanctions and routinely endanger Texans’ health without our knowledge. Where Gov. Greg Abbott and Attorney General Ken Paxton talk tough, maybe even file a lawsuit after an incident makes headlines, but look the other way when the smoke clears.

At this rate, the smoke will never really clear. There will be another fire. And another.

Another round of parents fearing for their children’s safety. Another community fearing the effects of chemicals and pollutants they can’t pronounce. Another black eye to Houston’s already bad reputation as a place where one shouldn’t breathe too deeply, a place where profits outweigh concern for public health.

As we’ve pointed out, Texas facilities in 2017 reported releasing more than 63 million pounds of unauthorized air pollution — including chemicals linked to cancer, heart attacks and respiratory problems, according to a report by Environment Texas. But, in the past seven years, TCEQ issued fines in less than 3 percent of such events.

“These repeated, disastrous fires and explosions can no longer be called isolated incidents,” Luke Metzger, director of Environment Texas, told the editorial board Tuesday. “The Texas petrochemical industry has a serious, chronic problem, and Texas workers and citizens are paying the price. How many people have to die, get hurt, get cancer or suffer respiratory failure before the state takes this seriously and overhauls our broken system of oversight?”

Texans, these are questions for Abbott and our other state leaders. It’s up to us to demand the answers.

The only way to get the answers you need is to vote for those who will give them to you, and against those who won’t. If the choices aren’t clear by now, I don’t know what to tell you.